The Best Fabrics for T-Shirts: Cotton, Blends & More
Fabric is the single biggest decision behind how a t-shirt feels, wears, and prints — and it is where most of the cost sits. Weight (GSM) is one half of the story; fiber and knit are the other. Here is a practical guide to the main t-shirt fabrics and what each is best for.
By Raj Rahman, Founder & Managing Director
100% cotton — the default for a reason
Soft, breathable, and easy to print, cotton is the standard for most tees. Not all cotton is equal, though: combed and ring-spun cotton removes short fibers for a smoother, stronger, softer result than basic open-end cotton, which is why premium blanks specify it. Cotton takes screen and DTG printing beautifully.
Organic cotton — the same feel, lower footprint
Certified organic (GOTS) cotton offers the hand-feel of premium combed cotton while supporting a sustainability story. It costs more per kilo, but for brands that market on environmental values, it is often the right call — just make sure the certification is real and documented.
Blends — CVC, poly-cotton, and tri-blend
- CVC (chief value cotton): mostly cotton with some polyester — cotton feel, better durability and less shrinkage
- Poly-cotton (TC, often 65/35): more polyester for strength, wrinkle resistance, and lower cost — common in promo and workwear
- Tri-blend (cotton/poly/rayon): exceptionally soft with a vintage drape — a favorite for premium fashion tees
100% polyester and performance knits
Polyester wicks moisture, dries fast, and holds sublimation prints, making it the go-to for activewear, sports jerseys, and team kits. On its own it can feel less breathable than cotton, which is why performance blends and moisture-management finishes exist to balance comfort and function.
The specific fabrics we hold in stock versus the ones needing a custom knit run are listed on our t-shirt manufacturing page.
Bamboo and modal — premium softness
Bamboo viscose and modal are prized for a silky, drapey hand-feel and good breathability, often blended with cotton for premium and loungewear-leaning tees. They sit at the higher end on cost and suit brands positioning on feel.
Fiber and knit work together
Fiber is only part of the equation — knit construction (single jersey, slub, pique, interlock) and weight (GSM) shape the final feel just as much. A 100% cotton tee can be a light 150 GSM promo piece or a structured 240 GSM heavyweight depending on the knit and weight. The reliable way to decide is to approve a physical sample in your exact fabric before bulk.
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